gps-denied-onboard/_docs/02_document/components/11_c10_provisioning/description.md

C10 — Pre-flight Cache Provisioning

1. High-Level Overview

Purpose: build the model-derived pre-flight cache artifacts on top of an already-populated tile store, and verify them at takeoff. After C11 TileDownloader has fetched tiles into C6, C10 orchestrates: compile/deserialize TensorRT engines via C7 → batch each tile through C2's backbone for descriptors → atomically write FAISS HNSW index with SHA-256 sidecars (D-C10-3) → write Manifest with hash of (model + calibration + corpus + sector_class + takeoff_origin) for D-C10-1 idempotence. The takeoff_origin is supplied by C12 (derived from Flight.waypoints[0] via the FlightsApiClient, ADR-010 + AZ-489); C10 treats it as one more identity field and bakes it into both the Manifest body and the manifest-hash. At F2 takeoff load, run verify_manifest (D-C10-3 SHA-256 content-hash gate) before allowing the system to arm; the verifier also surfaces takeoff_origin so the companion's composition root can pass it to C5.set_takeoff_origin(origin, sigma_horiz_m, sigma_vert_m) before any sensor sample (AZ-490).

C10 does NOT touch satellite-provider. Tile I/O — both download (F1 inbound) and post-landing upload (F10) — lives in C11 (Tile Manager). C10 reads tiles from C6, writes engines + descriptors + manifest to filesystem and Postgres. The split is operational: C11 carries the operator-side network identity (TLS API key for download, per-flight signing key for upload) and the airborne-exclusion property (ADR-004); C10 carries the model identity and the takeoff-load verifier — neither of which need to leave the workstation/companion enclave at runtime.

Architectural Pattern: Coordinator — single concrete implementation CacheProvisioner behind two interfaces (CacheProvisioner for the F1 build phase, ManifestVerifier for F2's content-hash gate). The interfaces are split because F2 only needs the verifier and shouldn't pull in the full provisioning code path.

Upstream dependencies:

• C12 OperatorTooling → triggers build_cache_artifacts(...) after C11 TileDownloader has populated C6.
• C6 TileStore + TileMetadataStore + DescriptorIndex → read source (tiles + metadata), write target (FAISS index).
• C7 InferenceRuntime → engine compile + deserialize.
• C2 backbone (via C7 engine) → descriptor batched generation.

Downstream consumers:

• F2 takeoff load → consumes verify_manifest outcome.

2. Internal Interfaces

Interface: CacheProvisioner

Method	Input	Output	Async	Error Types
build_cache_artifacts	BuildRequest	BuildReport	No (offline; minutes)	EngineBuildError, DescriptorBatchError, ManifestWriteError, IdempotentNoOp
compile_engines_for_corpus	BackboneList	list[EngineCacheEntry]	No	EngineBuildError, CalibrationCacheError

Interface: ManifestVerifier

Method	Input	Output	Async	Error Types
verify_manifest	manifest_path: Path	VerificationResult	No	ManifestNotFoundError, ContentHashMismatchError

Input/Output DTOs:

BuildRequest:
  bbox:                       BoundingBox (lat_min, lon_min, lat_max, lon_max)  # scopes which C6 tiles are in the manifest
  zoom_levels:                list[int]
  sector_class:               enum {active_conflict, stable_rear}                # baked into manifest
  calibration_path:           Path
  cache_root:                 Path
  takeoff_origin:             LatLonAlt | None                                   # ADR-010 / AZ-489; baked into manifest + hash
  flight_id:                  UUID | None                                        # ADR-010; pass-through provenance, baked into manifest

BuildReport:
  engines_built:                    int
  engines_reused:                   int
  descriptors_generated:            int
  manifest_hash:                    sha256
  outcome:                          enum {success, failure, idempotent_no_op}
  failure_reason:                   string (optional)

Manifest:                       see data_model.md (carries takeoff_origin + flight_id when set; hash includes them)
EngineCacheEntry:               see data_model.md

VerificationResult:
  manifest_hash_match:        bool
  per_artifact_hash_match:    dict[Path, bool]
  takeoff_origin:             LatLonAlt | None              # passed through from manifest for C5 warm-start (AZ-490)
  flight_id:                  UUID | None
  outcome:                    enum {pass, fail}
  fail_reasons:               list[string]

3. External API Specification

Not applicable. C10 has no network surface — all I/O is local filesystem + local Postgres.

4. Data Access Patterns

C10 reads tiles rows from C6 (scoped to the build's bbox + zoom_levels), writes the FAISS .index to filesystem via Sha256Sidecar, and writes Manifest + manifests row to Postgres via C6.

Storage Estimates

Table/Collection	Est. Row Count (1yr)	Row Size	Total Size	Growth Rate
Manifest	one per build per cached area	~10 KB (YAML/JSON)	negligible	per build
SHA-256 sidecars	one per artifact (.index, calibration JSON, manifest, .engine)	64 B (hex digest)	negligible	per build

Data Management

Seed data: none — C10 writes from scratch (or D-C10-1 idempotently no-ops). Tiles must already be in C6 (placed there by C11 TileDownloader); a missing-tiles condition is a build error, not a download trigger.

Rollback: D-C10-1 manifest-hash check makes provisioning idempotent. Atomic writes (atomicwrites package) prevent partial states; on partial failure, the previous-good cache remains until the new one is fully written.

5. Implementation Details

Algorithmic Complexity: dominated by descriptor batched generation on Jetson (GPU-bound). Worst-case ~400 km² provisioning is ≤ tens of minutes (offline, not time-critical per AC-8.3). Tile network bandwidth is not in C10's budget — that cost is in C11.

State Management: stateless w.r.t. flight lifetime. No connection state — all dependencies are local.

Key Dependencies:

Library	Version	Purpose
atomicwrites	latest	Atomic file replacement for .index + Manifest (D-C10-3)
hashlib (stdlib)	stdlib	SHA-256 content-hash sidecars
PyYAML / orjson	per project pin	Manifest serialization

Error Handling Strategy:

• EngineBuildError / CalibrationCacheError: surfaced from C7 — never silently fall back; operator must intervene.
• DescriptorBatchError: CUDA OOM during descriptor generation. Halve batch size and retry once; if still OOM, surface to operator.
• ManifestWriteError: filesystem error or atomic-write rollback. Cache marked invalid; operator must re-run.
• IdempotentNoOp: D-C10-1 manifest-hash matched the prior build's hash; skip rebuild; emit no-op report.
• ContentHashMismatchError (F2): refuse takeoff; STATUSTEXT to GCS; FDR records the event; operator must re-run F1.
• Missing tiles in C6 for the requested bbox/zoom: surface as BuildReport.failure with explicit instruction to run C11 TileDownloader first; do not fall back to a network fetch — that responsibility lives in C11.

6. Extensions and Helpers

Helper	Purpose	Used By
Sha256Sidecar	atomic write + content-hash sidecar pattern	C6, C7, C10
EngineFilenameSchema	self-describing filename per D-C10-7	C7, C10
WgsConverter	bbox math	C4, C5, C6, C8, C10

7. Caveats & Edge Cases

Known limitations:

• C10 depends on C6 already containing the tiles for the requested bbox + zoom levels. The F1 cache-build workflow (C12) sequences C11 TileDownloader → C10 build_cache_artifacts; C10 alone is not a complete F1.
• D-C10-3 SHA-256 content-hash gate must cover EVERY artifact: every tile (the per-tile hash is computed at C11 download time and stored in C6), the FAISS .index, the calibration JSON, and the Manifest itself. Missing sidecars are a release-blocking defect.

Potential race conditions:

• Concurrent build_cache_artifacts invocations on the same cache root would corrupt state. Single-process operator-tool wraps with a filesystem lockfile (the same lockfile C11 honours); if a second invocation tries to start, fail with explicit error.

Performance bottlenecks:

• Descriptor batched generation is GPU-bound; batching is the main lever (D-C7-1 INT8/FP16 mix decision applies).
• Engine compile is workspace-bound on Jetson; D-C10-6 calibration cache reuse is the main lever.

8. Dependency Graph

Must be implemented after: C6 (read source for tiles, write target for FAISS), C7 (engine + descriptor runtime), C2 (backbone interface for descriptor generation; called via C7).

Can be implemented in parallel with: C8, C13.

Blocks: C12 (operator can't sequence F1 without C10 ready), F1, F2 (verify_manifest), F8 (warm-cache verify on reboot recovery).

9. Logging Strategy

Log Level	When	Example
ERROR	EngineBuildError, DescriptorBatchError, ManifestWriteError, ContentHashMismatchError (F2)	C10 engine build failed: backbone=disk; takeoff blocked
WARN	engine cache miss falls through to build	C10 engine cache miss: model=ultra_vpr; sm=87, jp=6.2, trt=10.3, fp16; rebuild
INFO	Build start/end + report; verify_manifest pass	C10 build complete: engines=4, descriptors=87654, manifest_hash=…; outcome=success
DEBUG	per-tile descriptor batch progress	C10 descriptor batch progress: 12345/87654 (14%)

Log format: structured JSON. Log storage: stdout (operator tool); journald (companion verify); FDR via C13 (only for F2 verify_manifest events — provisioning is offline and goes to operator-facing logs, not flight FDR).