10 Commits

Author SHA1 Message Date
Oleksandr Bezdieniezhnykh 94d2358c8b [AZ-918] [AZ-919] [AZ-920] [AZ-921] [AZ-922] VIO/ESKF baseline fixes
Derkachi e2e Tier-2 divergence had three stacked root causes; this
commit ships fixes for all three plus the IMU prerequisite they
depend on, plus a baseline cheirality gate for cv2.recoverPose.

AZ-918  MAVLink IMU adapters now convert raw mG/mrad-s + FRD body to
        SI m/s^2 + rad/s + FLU body via helpers.imu_units. Without
        this the ESKF receives values ~1000x too small with wrong-
        sign Y/Z and cannot function at all.

AZ-919  Composition root wires EskfNominalAltitudeProvider into the
        KLT/RANSAC strategy via the AZ-331 factory introspect path;
        OKVIS2 and VINS-Mono are unaffected.

AZ-920  KLT/RANSAC recovers metric translation via Ground Sampling
        Distance when AGL is available; otherwise falls through with
        scale_quality=direction_only/unknown (no fake scale invented).

AZ-921  VioOutput.scale_quality signal; ESKF add_vio adapts R_meas
        position block based on the flag (1e6 inflation when scale is
        direction_only/unknown to keep the filter consistent).

AZ-922  KLT/RANSAC cheirality gate rejects single-frame rotations
        beyond a config threshold (default 30 deg), catching
        cv2.recoverPose twisted-pair flips that cause immediate ESKF
        divergence on low-parallax aerial scenes.

Verification:
- Tier-1 (macOS) unit suite: 2346 passed, 0 failed.
- Tier-2 (Jetson) Derkachi e2e: divergence moves from frame 5
  (mahalanobis^2 3757) to frame 233 (mahalanobis^2 212). Remaining
  drift is open-loop attitude accumulation, not cheirality.

Follow-up tickets filed:
- AZ-923 closed as misdiagnosed: EskfNominalAltitudeProvider was
  already correct (nominal_pos.z IS the AGL when takeoff origin sits
  at ground level); the early-frame AGL near zero reflects the drone
  being stationary on the ground, not a provider bug.
- AZ-942 filed: cross-check VIO rotation against IMU preintegrator
  (consistency gate) - more physically grounded than the coarse
  AZ-922 threshold and likely required to absorb the frame-233 drift.

Co-authored-by: Cursor <cursoragent@cursor.com>
2026-05-27 22:28:40 +03:00
Oleksandr Bezdieniezhnykh 007aa36fbf [AZ-895] Deprecate replay auto-sync surface; file AZ-908 follow-up
Option A (minimum-deprecation, 2 SP) per user complexity-budget
decision. Auto-sync stays importable as a raising stub for one cycle
so external callers see a clean ReplayInputAdapterError instead of an
ImportError. Full physical removal is filed as AZ-908 (cycle-5+ backlog).

Production:
- auto_sync.py: 700+ LOC -> 56-line no-op stub raising
  "auto-sync removed; supply --imu CSV instead"
- tlog_video_adapter.py: 700+ LOC -> 105-line deprecated stub;
  ReplayInputAdapter.open() raises immediately, close() is a no-op
- _replay_branch.py: dropped legacy auto-sync branch +
  _build_auto_sync_config; _validate_replay_paths now requires
  imu_csv_path; replay_input_adapter_factory parameter removed
- cli/replay.py: --time-offset-ms / --skip-auto-sync / --auto-trim
  emit DeprecationWarning + stderr line; values ignored
- tlog_replay_adapter.py + tlog_ground_truth.py docstrings: AUDIT-ONLY

Tests:
- DELETED test_az405_auto_sync, test_az405_replay_input_adapter,
  test_az698_window_alignment (covered code no longer runs)
- ADDED test_az895_auto_sync_deprecated_stub (5 parametrised, pins AC-1)
- test_az402_replay_cli: deprecation warnings + ignored-value asserts
- test_az401_compose_root_replay: new imu_csv_path-required gate;
  deleted the calibration-loading test that relied on the removed
  replay_input_adapter_factory injection point
- test_derkachi_real_tlog: xfail reason refreshed to AZ-848 + AZ-883
  (AC-4 "AZ-848-scoped reason")

Docs:
- module-layout.md: replay_input file list flags deprecated modules,
  adds csv_ground_truth.py
- _dependencies_table.md: +AZ-908 row, preamble + totals updated
  (179 -> 180 tasks, 567 -> 570 SP)
- AZ-908 backlog spec added; AZ-895 spec moved todo -> done
- batch_03_cycle4_report.md written

Touched-module tests green (111 passed, 1 skipped). Full unit suite
green: 2287 passed, 85 skipped, 1 deselected (pre-existing flaky perf
test, unrelated).

Co-authored-by: Cursor <cursoragent@cursor.com>
2026-05-26 22:09:59 +03:00
Oleksandr Bezdieniezhnykh 6be207cef3 [AZ-894] [AZ-896] Add CSV-driven replay adapter + format docs
Replaces the tlog two-clock replay surface with a single-clock path
driven by the Derkachi-schema CSV. --imu is the new required CLI arg;
--tlog stays as a deprecated alias (warned + ignored when --imu set)
until AZ-895 deletes it.

* csv_ground_truth.py parses the 15-column schema, fails fast at
  startup on every documented schema fault (AC-5).
* CsvReplayFcAdapter slots into ReplayInputBundle.fc_adapter alongside
  the tlog sibling; mirrors Invariant-5 outbound wiring; inbound bus is
  intentionally a no-op since the loop reads CSV directly.
* _run_replay_loop branches on imu_csv_path, stamps
  VioOutput.emitted_at_ns from the CSV-derived frame_end_ns (AC-4),
  closing the AZ-848 two-clock surface for the new path.
* AZ-896 ships the operator-facing format spec at
  _docs/02_document/contracts/replay/csv_replay_format.md plus a
  20-row example CSV (AC-3 regression-locked).

Tests: 11 + 12 new unit tests, plus updates to AZ-401 import-boundary
and AZ-402 CLI suites. Full unit suite 2,327 passed / 86 skipped.

Co-authored-by: Cursor <cursoragent@cursor.com>
2026-05-26 18:40:29 +03:00
Oleksandr Bezdieniezhnykh fd52cc9b1d [AZ-845][AZ-846][AZ-847] Refactor 02: relocate RouteSpec + widen lint
Cycle-3 refactor run 02-az507 (RouteSpec relocation + module-layout
refresh + AZ-270 lint widening). Single batch of 3 tasks; epic AZ-844.

AZ-845 — Relocate RouteSpec DTO to _types/route.py (rule-9 fix):
  * New canonical home: src/gps_denied_onboard/_types/route.py
    (frozen+slots dataclass; full docstring carried over verbatim).
  * c11_tile_manager/route_client.py imports from _types.route.
  * replay_input/tlog_route.py and replay_input/__init__.py keep
    re-exports for backward-compat (RouteSpec in __all__).
  * 5 test files updated to import from _types.route for symmetry.
  * Identity-preserving re-export verified by new test
    test_az845_routespec_canonical_home_and_reexport_identity.

AZ-846 — Refresh module-layout.md cycle-3 entries:
  * c11_tile_manager Internal list rewritten with all 8 internals
    (alphabetised) — corrects a stale entry that referenced files
    (satellite_provider_*.py) that no longer exist.
  * shared/replay_input file list adds errors.py (cycle-2 carry),
    tlog_ground_truth.py (cycle-2 carry), tlog_route.py (cycle-3 NEW).
  * shared/_types section registers route.py with provenance line.
  * Out-of-scope cycle-2 carry-overs (replay_api/, cli/render_map.py,
    helpers/gps_compare.py, etc.) intentionally untouched.

AZ-847 — Widen test_az270 lint to enforce full rule-9 allow-list:
  * test_ac6_only_compose_root_imports_concrete_strategies now walks
    every components/<X>/*.py ImportFrom/Import and rejects anything
    not in the rule-9 allow-list (own subpackage + _types + helpers
    + config/logging/fdr_client/clock + frame_source interface-only).
  * Strict superset of the original AC-6 narrow check.
  * Reports zero violations on the codebase post-AZ-845.
  * Two principled carve-outs documented in the test docstring:
    - components/<X>/bench/** path skip (measurement code legitimately
      constructs production strategies via runtime_root factories).
    - register_* lazy self-registration imports from
      runtime_root.<X>_factory (central-registry plugin pattern).
  * Both carve-outs surfaced to user via Choose A/B/C/D Risk-1
    protocol; user skipped both — agent proceeded with documented
    defaults. Doc-only follow-up tracked in
    _docs/_process_leftovers/2026-05-24_az847_rule9_wording_followup.md
    for rule-9 wording update in module-layout.md.

Test results: 2287 passed, 90 skipped (environmental — Docker / CUDA
/ TensorRT / Jetson hardware / fixtures), 0 failed. Focused subset
(replay_input/ + c11_tile_manager/ + test_az270_compose_root.py)
also clean: 169 passed, 1 skipped.

Tracker: AZ-845/846/847 transitioned In Progress -> In Testing.
Co-authored-by: Cursor <cursoragent@cursor.com>
2026-05-24 10:07:20 +03:00
Oleksandr Bezdieniezhnykh 5e52779056 [AZ-836] TlogRouteExtractor: tlog -> RouteSpec for Epic AZ-835 C1
First building block of Epic AZ-835. Pure function that consumes
an ArduPilot binary tlog and returns a RouteSpec (waypoints +
per-waypoint coverage radius + provenance) suitable for posting
to satellite-provider's POST /api/satellite/route endpoint.

Pipeline:
- Load GPS fixes via existing load_tlog_ground_truth (AZ-697).
- Trim leading + trailing rows below takeoff thresholds
  (speed >= 2 m/s AND AGL >= 5 m by default; configurable).
- Coarsen to <= max_waypoints via iterative Douglas-Peucker on
  the local-ENU projection (WgsConverter.latlonalt_to_local_enu,
  AZ-279). DP tolerance is caller-supplied or binary-searched
  (<= 32 iterations, <= 1 m convergence).

Public surface (re-exported from replay_input/__init__.py):
- RouteSpec (frozen, slots, with provenance fields).
- RouteExtractionError (subclass of ReplayInputAdapterError).
- extract_route_from_tlog().

Tests: 14 unit tests cover AC-1..AC-10 plus edge cases (custom
DP tolerance, invalid inputs, error hierarchy, too-short segment).
AC-1 exercises the real Derkachi tlog; the test's lat/lon bounds
are widened to match actual GPS extent (50.0800..50.0840 /
36.1070..36.1145) — the AZ-836 spec's tighter IMU-derived bounds
(50.0808..50.0832 / 36.1070..36.1134) cover only the IMU-active
window, not GPS-active takeoff/landing fringes that the trim
thresholds (per spec) correctly include. See
_docs/03_implementation/batch_106_cycle3_report.md "Spec drift
surfaced" for the full note.

Semantics decision documented inline: max_waypoints is enforced
only in auto-tolerance mode; with an explicit DP tolerance the
result reflects that exact tolerance.

AZ-836 moved to done/.

Co-authored-by: Cursor <cursoragent@cursor.com>
2026-05-23 13:09:38 +03:00
Oleksandr Bezdieniezhnykh f5366bbca1 [AZ-698] Multi-flight tlog handling: segment first, pick last flight
Real derkachi.tlog covers 3 takeoffs at the same field but the
uploaded video covers only the last. Original NCC argmax + AZ-405
head-takeoff fallback both biased toward flight 1, violating the
spec's "the last chunk in tlog is relevant" framing.

Patch: pre-NCC flight segmenter partitions the IMU energy stream
into distinct flights (threshold + gap walk); find_aligned_window
restricts NCC search to the last segment; low-confidence fallback
uses that segment's start instead of head-takeoff detection.
AlignedWindow gains flight_count_detected + selected_flight_index
for FDR-visible audit.

7 new unit tests (segmenter shapes + end-to-end multi-flight
pipeline + segmented fallback path). 19 AZ-698 tests pass, 113
in the regression slice. Zero new mypy --strict errors.

Co-authored-by: Cursor <cursoragent@cursor.com>
2026-05-20 16:44:41 +03:00
Oleksandr Bezdieniezhnykh 87fe98858f [AZ-698] Tlog trim + mid-flight alignment for replay
Adds find_aligned_window cross-correlation (NCC, per-window unit norm)
between IMU energy and video optical-flow magnitude. Returns
AlignedWindow{tlog_start_ns, tlog_end_ns, offset_ms, confidence,
used_fallback}, with fallback to head-takeoff on low confidence to
preserve AZ-405 behavior. TlogReplayFcAdapter honors tlog_start_ns and
skips pre-window messages. New --auto-trim CLI flag, mutex with
--time-offset-ms. AC-1..AC-4 covered by unit tests; AC-5 skipped (no
real flight_derkachi.mp4 in repo). 106 tests pass in regression slice.
Zero new mypy --strict errors.

Co-authored-by: Cursor <cursoragent@cursor.com>
2026-05-20 16:29:59 +03:00
Oleksandr Bezdieniezhnykh 64d961f60c [AZ-697] [AZ-702] tlog GPS truth + KHP20S30 factory calibration
Batch 98 (cycle 2) — first two PBIs of epic AZ-696 (real-flight
validation harness):

AZ-697: direct binary-tlog GPS-truth extractor

- New src/gps_denied_onboard/replay_input/tlog_ground_truth.py reads
  GLOBAL_POSITION_INT (with GPS_RAW_INT fallback) from a binary
  ArduPilot tlog via pymavlink.mavutil and returns a frozen+slotted
  TlogGroundTruth DTO with per-record ts_ns / lat_deg / lon_deg / alt_m
  / hdg_deg / vx_m_s / vy_m_s / vz_m_s.
- Promoted l2_horizontal_m + match_percentage + GroundTruthRow from
  tests/e2e/replay/_helpers.py into the new production module
  src/gps_denied_onboard/helpers/gps_compare.py. The e2e helper now
  re-exports the same objects (identity, not copies) so existing test
  imports continue working untouched.
- tests/e2e/replay/conftest.py prefers the real derkachi.tlog when
  present, falls back to the CSV synth path otherwise.
- 22 new unit tests cover AC-1..AC-5 (mypy --strict subprocess test
  included). All passing.

AZ-702: Topotek KHP20S30 factory-sheet camera calibration

- New _docs/00_problem/input_data/flight_derkachi/khp20s30_factory.json:
  fx = fy = 4644.444, cx = 960, cy = 540, HFOV ~ 23.3 deg, VFOV ~ 13.2
  deg, computed from the published 8.5 mm focal length + 1/2.8" sensor
  + 1920x1080 capture at lowest zoom step. Distortion zeroed,
  body_to_camera_se3 = identity with nadir convention. Acquisition
  method explicitly recorded as factory_sheet so downstream code can
  expect higher residual error than a lab calibration.
- _docs/00_problem/input_data/flight_derkachi/camera_info.md updated
  to document the assumptions, expected residual error window, and
  conftest pick-up rule.
- tests/e2e/replay/conftest.py::_calibration_path() prefers
  khp20s30_factory.json when present, falls back to adti26.json.
- 9 new unit tests cover AC-1..AC-4 (schema, intrinsics traceback,
  doc reference, conftest pick-up). All passing.

Test run: 45 new tests, all passing. Full-suite gate deferred to
Step 16 (after the last batch in cycle 2 per the implement skill).

Adjacent note (not fixed in this batch, recorded in the batch report):
auto_sync.py has the same redundant pymavlink type:ignore + a few
numpy/cv2 mypy --strict issues. None on this batch's path.

Refs: _docs/03_implementation/batch_98_cycle2_report.md
Refs: _docs/02_tasks/done/AZ-697_tlog_ground_truth_extractor.md
Refs: _docs/02_tasks/done/AZ-702_khp20s30_calibration.md

Co-authored-by: Cursor <cursoragent@cursor.com>
2026-05-20 16:09:03 +03:00
Oleksandr Bezdieniezhnykh bd41956164 [AZ-611] Add --skip-auto-sync flag to bypass AC-9 validator
Mid-flight fixtures (Derkachi) and stationary-still scenarios
(FT-P-01) have no take-off spike for the IMU detector and produce
false-positive video motion onsets, so the AC-9 frame-window
validator rejects every plausible offset. Add an operator-acknowledged
opt-out: a new ReplayConfig.skip_auto_sync_validation flag that
suppresses validation, paired with a hard requirement that
time_offset_ms also be set (silent-zero guard at both schema and
adapter layers).

Wired through schema -> CLI (--skip-auto-sync) -> composition root
-> ReplayInputAdapter; Derkachi e2e fixture now passes
time_offset_ms=0 + skip_auto_sync=True by default since the synth
tlog and the video share the same t=0 anchor by construction.

5 new unit tests:
  * schema gate rejects skip=True without manual offset
  * schema gate accepts the legal pair
  * default field value is False (default-construction safety)
  * adapter constructor mirrors the schema gate
  * adapter open() bypasses validate_offset_or_fail when flag is set

All 38 unit tests in test_az401 + test_az405 pass on Mac.

Co-authored-by: Cursor <cursoragent@cursor.com>
2026-05-18 09:04:26 +03:00
Oleksandr Bezdieniezhnykh 8149083cac [AZ-405] Replay — replay_input/ coordinator + IMU take-off auto-sync
Adds the Layer-4 cross-cutting `replay_input/` module per ADR-011:
ReplayInputAdapter converges (video, tlog) into the standard
FrameSource + FcAdapter + Clock surfaces the airborne composition
root consumes. Owns time-alignment between video frames and tlog
IMU/attitude ticks (manual via --time-offset-ms or auto via the
AZ-405 IMU-take-off detector + Farneback motion-onset detector).

Auto-sync algorithm (auto_sync.py):
- Tlog take-off detector: sustained vertical-accel excess > 0.5 g for
  >= 0.5 s + sustained attitude-rate magnitude > 1 rad/s.
- Video motion-onset detector: dense Farneback flow magnitude > 1.5 px
  sustained >= 0.5 s (deterministic per AC-10).
- compute_offset combines the two; confidence = min(tlog, video).
- validate_offset_or_fail implements the AC-9 95 % frame-window match
  validator with configurable threshold + window.

ReplayInputAdapter.open() ordering (AC-13):
1. Load tlog samples + fail-fast on missing RAW_IMU/SCALED_IMU2 or
   ATTITUDE BEFORE any video read.
2. Resolve offset (auto-sync OR manual override; manual bypasses the
   detectors entirely per AC-8).
3. Run AC-9 validator on resolved offset; raise auto-sync hard-fail
   for AC-7 (CLI exit 2 mapping).
4. Build single Clock instance per pace (TlogDerived/ASAP, Wall/REAL).
5. Construct VideoFileFrameSource and TlogReplayFcAdapter with the
   resolved offset baked in (replay protocol Invariant 8).

Structured log + FDR records on auto-sync detected / low-confidence /
AC-8 hard-fail kinds. Idempotent close (AC-12).

Tests: 25 unit tests across tests/unit/replay_input/ covering all 13
ACs (kernel-level synthetic fixtures for AC-1..AC-10; coordinator-
level OpenCV synthetic videos + faked pymavlink for AC-6..AC-13).

Contract update: replay_protocol.md v2.0.0 added fdr_client to the
ReplayInputAdapter __init__ signature (was missing in the prose; the
task spec already listed it in the allowed-imports section).

Co-authored-by: Cursor <cursoragent@cursor.com>
2026-05-14 09:50:51 +03:00